PBAT+PLA Compostable Mulch Film
PBAT+PLA Compostable Crop Mulch — Durable Soil-Biodegradable Film for Field & Row Crops | ES-MF-04
| Material | PBAT+PLA blend (65:35, field-durability grade) |
| Thickness | 20–35 microns |
| Dimensions | 1.5m × 400m (standard); 1.0–2.4m custom |
| MOQ | 60 cartons (approx. 1 ton) |
| Lead Time | 15–25 days |
Free samples shipped within 3 business days via DHL/FedEx. Custom-printed samples: 7u201310 days. · 2-year shelf-life. Free replacement of any stock showing premature degradation or defects when stored at 15u201330u00b0C, <60% RH, away from direct sunlight.
PRODUCT OVERVIEW
Why specify ES-MF-04
PBAT+PLA 65:35 compostable crop mulch engineered for broadacre vegetable production with a 5\u20137 month service life validated across 4 years of multi-climate field trials. Available in 1.5m x 400m rolls with custom widths from 1.0m to 2.4m and gauges from 15\u201335\u03bcm.
The 65:35 PBAT-rich formulation prioritizes durability and field longevity over cost minimization, making it the right choice for longer-season crops where premature film degradation would expose the crop to weed pressure mid-cycle. Calcium carbonate filler reduces polymer conten
Where it sits in our range. ES-MF-04 is the premium durability product in our mulch film category and the highest-cost per hectare.
When not to specify it. If your growing season is under 4 months and soil temperatures are moderate, ES-MF-01 or ES-MF-02 will provide adequate service life at a lower per-hectare cost.
When not to specify it. If your growing season is under 4 months and soil temperatures are moderate, ES-MF-01 or ES-MF-02 will provide adequate service life at a lower per-hectare cost. The 65:35 PBAT/PLA ratio is industrial compostable primarily; fo
WHY CHOOSE THIS PRODUCT
Key Features
Complete soil biodegradation within 6-12 months
full mineralisation to CO2, water, and humus with zero microplastic residue and no removal cost
Mechanical-laying compatible with standard tractors
runs at normal field speeds without modification
PBAT/PLA/CaCO3 co-extruded film
calcium carbonate reduces polymer content by 15% while preserving tensile strength
Custom width and gauge available
0.6 to 2.0 m widths and 12 to 30 micron gauges tailored to specific crop and climate requirements
Certified soil biodegradable (EN 17033)
independently verified for complete in-soil degradation without ecotoxicity
Weed suppression equal to conventional PE mulch
opaque black/white options maintain soil temperature and moisture while blocking light
TECHNICAL SPECIFICATIONS
Specifications
| Material | PBAT+PLA blend (65:35, field-durability grade) |
| Thickness | 20–35 microns |
| Dimensions | 1.5m × 400m (standard); 1.0–2.4m custom |
| Color | Black / Clear / White-on-Black / Silver-on-Black |
| Capacity | 400 meters per roll |
| Pack Count | 2 rolls per carton |
| MOQ | 60 cartons (approx. 1 ton) |
| Lead Time | 15–25 days |
| Carton Dimensions | 155 × 35 × 35 cm |
| Certifications | EN 13432, OK Compost HOME, OK Compost INDUSTRIAL, TÜV |
OEM / ODM
Customization Options
Custom width: 1.0m–2.4m. Custom thickness: 15–35μm. Custom PBAT/PLA ratio for specific climate/longevity requirements. Perforated, micro-perforated, and solid options. Color: black, clear, white-on-black, silver-on-black. Custom core diameters. MOQ 500 kg.
FACTORY CAPABILITIES
Esinle OEM Capabilities
Every product in our range is backed by these manufacturing capabilities from our 15,000 m² Guangzhou facility.
Custom Dimensions
Width, gusset depth, and length adjusted to your exact packaging line requirements. No minimum dimension change penalty.
Printing & Branding
Up to 8-colour flexographic printing with your artwork. MOQ 50,000 pcs for custom print; lower MOQs available with plate-sharing.
In-House Compounding
We compound our own PLA/PBAT/starch resin blends — adjusting flexibility, bio-based %, and degradation timeline per SKU.
BEHIND EVERY PRODUCT
15,000 m² vertically integrated facility
From resin compounding through film blowing, printing, and bag conversion — every step is done in-house. This gives us direct control over quality, lead time, and cost.
USE CASES
Applications
Broadacre Vegetable Production
Large-scale tomato, melon, pumpkin, and sweet corn operations — commercial-grade biodegradable mulch for high-acreage farms
Contract Farming & Processor Supply
Growers supplying food processors with sustainability requirements — biodegradable mulch as part of the sustainable sourcing story
Mechanized Organic Row Crops
Tractor-scale organic production where mulch removal labor would be prohibitive — till-in-place biodegradation at commercial scale
HONEST TRANSPARENCY
Limitations & Storage
Not suitable for perennial crops or multi-year installations — biodegradation will begin within the first growing season. In arid soils (< 15% water holding capacity), biodegradation may be slower due to reduced microbial activity — plan for 12–18 month degradation timeline in very dry conditions. UV stabilizers deplete progressively — in high-UV environments (high altitude, equatorial), monitor film condition at month 4 and plan for potential mid-season degradation.
FAQ
Frequently asked questions
How does this film hold up in windy conditions?
The 65:35 PBAT/PLA formulation provides excellent tear propagation resistance — once laid and edge-buried, the film withstands wind gusts up to 60 km/h in field testing. Key to wind resistance is proper edge burial (10–15 cm depth) and adequate tension during laying. For extremely windy sites, we recommend 30μm+ gauge and closer planting hole spacing to reduce wind lift.
Can I use this with a transplanting machine that punches holes through the mulch?
Yes. The film is compatible with mechanical transplanters (water-wheel and punch-type) at 25μm and above. The PBAT component provides the tear resistance needed for clean punch holes without propagating tears. For transplanters with aggressive punch mechanisms, we recommend 30μm gauge. Holes punched at laying time remain stable through the season — we have not observed hole enlargement or tearing at punch sites in field trials.
What is the cost comparison to LDPE mulch on a per-hectare basis?
At 25μm gauge, 1.5m width, our biodegradable mulch costs approximately 35–40% more per hectare than LDPE mulch of equivalent dimensions. However, when factoring in LDPE removal and disposal costs (labor, transport, landfill/disposal fees estimated at 120–180 EUR/ha in Europe), the total cost of ownership for biodegradable mulch is approximately 5–10% higher — a premium most commercial growers find justified by the labor savings, sustainability benefits, and elimination of plastic waste liability.
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